What is the production process like from start to finish? Does it include steps like mixing, shaping, baking, and packaging?
One of HG’s flagship products is the HG-BC Full-automatic Bear Cake Production Line, a cutting-edge solution designed to produce bear-shaped cakes with the flexibility to accommodate various sizes and center fillings like cream or chocolate. This production line is rapidly gaining popularity due to its high efficiency, automation, and customization options, allowing businesses to scale up production while minimizing labor costs.
Production Process of the HG-BC Full-Automatic Bear Cake Production Line
The production process of the HG-BC Full-automatic Bear Cake Production Line is streamlined to ensure high-quality, consistent products with minimal manual intervention. Below is a detailed look at the steps involved:
Ingredient Preparation and Mixing
The process begins with the preparation of raw ingredients, including flour, sugar, eggs, and other cake components. These ingredients are loaded into the system for automated processing.
The aeration mixer, a unique feature of this line, blends the raw materials into a fine, smooth batter. Unlike standard mixers, the aeration mixer ensures optimal texture, creating light and fluffy cakes by aerating the mixture evenly.
Depositing and Shaping
The batter is then transferred to the advanced depositor, which precisely controls the amount of batter deposited into the molds. This ensures that each bear-shaped cake is uniform in weight and size, providing consistency across batches.
The depositor also plays a critical role in shaping the cakes into their signature bear form, ensuring that the final product meets customer expectations.
Baking
After shaping, the cakes move to the hot air circulating oven, where they are baked to perfection. The oven features imported Japanese burners and adjustable baking zones, allowing for precise temperature control. This guarantees even baking, ensuring that each cake is cooked perfectly with a golden brown exterior and a soft, moist interior.
The separate baking zones with different temperature settings allow for customized baking, which is especially beneficial for varying cake sizes and thicknesses.
Cooling
After baking, the cakes are transferred to a cooling system, such as cooling conveyors or a cooling tunnel, where they are allowed to cool down evenly. This step is essential for maintaining the shape of the cakes and ensuring they are ready for filling and packaging.
Center Filling (Optional)
One of the standout features of the bear cake maker machine is its ability to fill the bear cakes with a variety of center fillings, including cream or chocolate. The filling system automatically dispenses the filling into each cake, ensuring consistency and a perfect amount of filling every time. This adds an extra layer of flavor and customization to the finished product.
Packaging (Optional)
For businesses looking to streamline their entire production process, the HG-BC line can include automated packaging systems. These systems seal the cakes in protective packaging, ready for distribution. The automated system minimizes labor while maintaining hygiene and preserving product freshness.
If packaging is not included, manual packaging can be carried out, but the automated solution significantly reduces human intervention.
Quality Control and Inspection
Throughout the entire production process, automated quality control systems monitor for consistency, checking factors such as cake size, shape, and filling distribution. Manual inspections may also be carried out at key points to ensure the cakes meet high-quality standards.
Finished Product
The end result is a perfectly baked, filled, and packaged bear cake. Depending on customer requirements, the cakes can be made in various sizes, with different fillings, ensuring that the final product meets diverse market demands.
Advantages of the HG-BC Full-Automatic Bear Cake Production Line
Automated Production: From mixing to filling and packaging, the entire process is automated, reducing labor costs and improving efficiency.
Customizable Solutions: HG offers a customizable production line tailored to the specific needs of customers, whether it's the cake size, filling type, or production capacity.
Advanced Technology: The line features a touch-screen PLC control system, an aeration mixer, a high-performance oven, and an advanced depositor, all working together to produce superior bear cakes.
Quality Materials: Made with high-quality 304 stainless steel, the production line ensures durability, ease of cleaning, and hygiene compliance.
Precise Control: The advanced depositor guarantees precise cake weight control, while the hot air circulating oven ensures even baking with adjustable temperature zones.
