Modern baked non-fried potato chips equipment consists of several key components that work in harmony to produce healthy and delicious potato chips. The production line of Shanghai Hengguang has remarkable advantages in each crucial aspect.
1. Mixing Stage
Hengguang employs advanced mixers. The uniquely designed mixing blades can evenly blend potato puree, seasonings, and other additives. Regardless of the batch size, they ensure full integration of the raw materials, reducing waste and guaranteeing a consistent flavor for each potato chip.
2. Dough Pressing and Shaping
Through high-precision dough presses, the mixed dough is evenly pressed into thin slices. The rollers of the dough press can be precisely adjusted for thickness to meet different taste requirements. Subsequently, the supporting molds can quickly and accurately cut the dough sheets into various shapes, reducing manual operation, improving efficiency, and ensuring product quality.
3. Tunnel Oven Baking
Hengguang's tunnel ovens are equipped with precise temperature control and efficient ventilation systems. The temperature control elements ensure uniform heat, making the potato chips golden brown in color and crispy in texture while retaining more nutrients. The ventilation system promptly removes moisture, helping the potato chips achieve the desired crispness.
4. Seasoning and Packaging
In the seasoning stage, the high-precision seasoning equipment of Hengguang's production line uses a combination of spraying and tumbling methods to precisely season the chips according to their weight. After seasoning, the advanced packaging machines quickly seal the potato chips. Nitrogen filling technology is adopted to isolate oxygen and extend the shelf life.
5. Quality Control
Hengguang uses an online inspection system with built-in high-definition cameras and sensors to monitor the baking degree, seasoning condition, and shape of the potato chips in real-time and remove defective products. Meanwhile, regular weight inspections and metal detections are carried out to ensure product safety and quality.
6. Energy Efficiency and Sustainability
Hengguang attaches great importance to energy conservation and environmental protection. Heat recovery devices are installed in the tunnel ovens. The recovered waste heat is used for preheating the dough or other processes, reducing energy consumption. During the production process, the water used is recycled and treated to reduce water waste.
In conclusion, Shanghai Hengguang's baked non-fried potato chips production line performs outstandingly in all aspects and is an choice for healthy snack production enterprises.
